1988-2009 Honda TRX300 Service Manual Download Page.


Honda TRX350 Repair Manual 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 1005 1006 2007 2008 2009

TROUBLESHOOTING - BRAKES

Dirt or dust buildup on the brake pads and disc is the most common cause of brake noise (squeal caused by vibration). If cleaning does not reduce the occurrence of brake noise, Permatext Disc Brake Quiet can be applied to the back of the pads. Follow directions on the package. This will keep pads in contact with caliper piston(s) to reduce the chance of squeaks caused by dirt or dust.

Brakes Squeal

Dirty/contaminated friction pads
Improper alignment
Worn disc
Worn disc splines

Poor Brake Performance

Air in system
Water in system (brake fluid contaminated)
Caliper/disc misaligned
Caliper dirty or damaged
Brake line damaged or lining ruptured
Worn disc and/or friction pads
Incorrectly adjusted lever
Incorrectly adjusted stationary pad
Worn or damagedmaster cylinder or components
Improper clearance between lever and switch

Lever Vibration

Disc damaged
Disc worn (runout or thickness variance exceeds service limit)

Caliper Overheats (Brakes Drag)

Compensating port plugged
Pad clearance set incorrectly
Auxiliary brake pedal incorrectly adjusted
Brake lever or pedal binding or unable to return fully
Parking brake left on
Residue build up under caliper seals
Operator riding brakes

Brakes Lock

Alignment of caliper to disc


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